Valve Material Selection: Gasket, Packing, and Body Temperature Limits
I. Service Temperature of Common Valve Gaskets
The selection of gasket material shall consider medium temperature, pressure, corrosivity, and flange sealing face type simultaneously. The following summary is classified by gasket type.
1. Rubber Gaskets
Rubber gaskets achieve sealing through material elasticity and are suitable for low-pressure, ambient-temperature service. The upper temperature limit depends on the rubber type.
No. | Name | Service Temperature (°C) |
1 | Natural Rubber | -50 to 90 |
2 | Neoprene Rubber | -40 to 100 |
3 | Nitrile Rubber (NBR) | -30 to 110 |
4 | Styrene-Butadiene Rubber (SBR) | -30 to 100 |
5 | Ethylene-Propylene Rubber (EPDM) | -40 to 130 |
6 | Fluororubber (FKM) | -50 to 200 |
2. Non-Metallic and Composite Gaskets
Asbestos rubber sheets have been largely phased out due to asbestos restrictions and are rarely used in current engineering practice. Synthetic fiber rubber gaskets and flexible graphite composite gaskets are currently the most widely applied solutions.
No. | Name | Service Temperature (°C) |
7 | Asbestos Rubber Sheet | ≤ 300 |
8 | Synthetic Fiber Rubber | -40 to 200 |
9 | Polytetrafluoroethylene (PTFE) | ≤ 200 |
10 | PTFE with Glass Fiber | -100 to 260 |
11 | Low Carbon Steel + Flexible Graphite Composite Gasket | ≤ 450 |
12 | 304 + Flexible Graphite Composite Gasket | ≤ 650 |
3. Jacketed Gaskets
Jacketed gaskets consist of a metallic outer shell enclosing a non-metallic filler, combining the strength of metal with the sealing adaptability of non-metallic materials.
No. | Name | Service Temperature (°C) |
13 | Pure Aluminum L3 + Asbestos Rubber Jacketed Gasket | ≤ 200 |
14 | Pure Copper T3 + Asbestos Rubber Jacketed Gasket | ≤ 300 |
15 | Tin-Plated Thin Copper Sheet + Asbestos Rubber Jacketed Gasket | ≤ 400 |
16 | Zinc-Plated Thin Copper Sheet + Asbestos Rubber Jacketed Gasket | ≤ 400 |
17 | 0Cr18Ni9 + Asbestos Rubber Jacketed Gasket | ≤ 500 |
18 | 00Cr19Ni10 + Asbestos Rubber Jacketed Gasket | ≤ 500 |
19 | 00Cr17Ni14Mo2 + Asbestos Rubber Jacketed Gasket | ≤ 500 |
4. Spiral Wound Gaskets
Spiral wound gaskets are formed by alternately winding metallic and non-metallic strips, combining strength and sealing performance. They are a common choice for high-temperature, high-pressure flanged connections.
No. | Name | Service Temperature (°C) |
20 | 0Cr18Ni9 + Special Asbestos Paper Fiber Spiral Wound Gasket | ≤ 500 |
21 | 0Cr17Ni14Mo2 + Flexible Graphite Spiral Wound Gasket | ≤ 650 |
22 | 00Cr17Ni14Mo2 + PTFE Spiral Wound Gasket | ≤ 200 |
5. Camprofile (Grooved) Gaskets
Camprofile gaskets feature concentric serrations machined on the upper and lower surfaces of a metallic core plate, covered with flexible graphite or PTFE layers. They are suitable for high-temperature, high-pressure, and temperature-fluctuating service.
No. | Name | Service Temperature (°C) |
23 | 10 or 08 + Flexible Graphite Camprofile Gasket | ≤ 450 |
24 | 0Cr13 + Flexible Graphite Camprofile Gasket | ≤ 540 |
25 | 304 + Flexible Graphite Camprofile Gasket | ≤ 650 |
26 | 316 + PTFE Camprofile Gasket | ≤ 200 |
II. Service Temperature of Common Valve Packing
Packing is used for stem sealing, and its temperature applicability directly affects the reliability of the dynamic stem seal.
No. | Name | Service Temperature (°C) |
1 | Flexible Graphite Packing Ring | ≤ 600 |
2 | PTFE Packing Ring | ≤ 200 |
3 | Stainless Steel Wire + Flexible Graphite Braided Packing | ≤ 600 |
4 | Expanded PTFE Graphite Tape Braided Packing | ≤ 250 |
5 | Oil-Impregnated Asbestos Rope | ≤ 450 |
6 | Graphite Asbestos Rope | ≤ 450 |
Selection Notes:
- Flexible graphite packing has the highest temperature limit (600°C) and is the preferred choice for high-temperature valve stem sealing. However, note that graphite may undergo oxidative loss in strongly oxidizing media.
- PTFE packing has a lower temperature limit (200°C) and is suitable for ambient and medium-low temperature service. It features a low friction coefficient and good sealing performance.
- Asbestos-based packing has gradually been replaced by flexible graphite.
III. Valve Body Materials and Operating Temperatures
1. Cast Iron Valves
Cast iron valves have poor thermal conductivity and are brittle materials. According to ANSI B16.1, the operating temperature range is -29 to 232°C. However, cast iron exhibits pronounced low-temperature brittleness; it is recommended that the service temperature not be lower than 0°C. Currently, cast iron valves are rarely used in the petrochemical industry, and national regulations have explicitly prohibited the use of cast iron for household faucets.
2. Carbon Steel Valves
Cast carbon steel (ASTM A216 WCB) and forged carbon steel (ASTM A105) have an operating temperature range of -29 to 425°C. To ensure safety, it is recommended that the operating temperature not exceed 400°C.
3. Cryogenic Valves
Common materials for cryogenic valves include LCB, LCC, LF2, LF3, and austenitic stainless steels such as CF8, CF3, CF8M, CF3M, 304, 304L, 316, and 316L. In actual production, austenitic stainless steel is the mainstream material for cryogenic valves:
- CF8: suitable for -196°C
- CF8M, CF3M: suitable for -254°C
Special Structural Requirements for Cryogenic Valves:
Gate valves, globe valves, and ball valves must be provided with an extended bonnet and insulating plate to ensure the packing box temperature remains above 0°C.
Gate valves and ball valves must have a pressure relief hole on the upstream end. Liquefied petroleum gas and other cryogenic liquids can increase in pressure by nearly 100 times and expand in volume by approximately 600 times upon warming. Without pressure relief, the packing and gasket may be blown out, and in severe cases, the valve body or bonnet may rupture.
Due to the pressure relief hole, all cryogenic valves are unidirectional sealing. The valve body must be marked with a medium flow direction arrow.
4. Corrosion-Resistant Stainless Steel Valves
Corrosion-resistant stainless steels are high-chromium-nickel or high-chromium-nickel-molybdenum austenitic stainless steels used for various corrosive media. They are classified into three types according to corrosion type:
Corrosion Type | Representative Medium | Applicable Materials |
Oxidizing Acid | Nitric Acid (HNO₃) | CF8, CF3, 304, 304L |
Reducing Acid | Acetic Acid (CH₃COOH) | CF8M, CF3M, 316, 316L |
Halogen Acid | Hydrofluoric Acid (HF) | Monel Alloy (M35-1, Monel 400, Monel K500) |
Stainless steels used for corrosion-resistant valves require carbon content as low as possible (≤0.08%) or ultra-low carbon (≤0.03%). Their operating temperature is typically ≤200°C.
5. Heat-Resistant Stainless Steel Valves
Austenitic stainless steels can also be used for high-temperature valves. However, when used as heat-resistant steel, the carbon content is required to be appropriately increased (to obtain higher high-temperature strength), and the material must undergo specialized high-temperature steel melting and heat treatment. Low-carbon grade stainless steels that have not undergone high-temperature steel melting and treatment cannot be used for high-temperature valves. For the same stainless steel material, the requirements for heat treatment condition and carbon content differ fundamentally among cryogenic, corrosion-resistant, and heat-resistant applications. This must be distinguished during material selection.
IV. Quick Temperature Selection Reference
Temperature Range | Recommended Gasket | Recommended Packing | Recommended Body Material |
≤ 200°C | PTFE, Rubber | PTFE Packing Ring | Cast Iron, Carbon Steel, Stainless Steel |
200 to 425°C | Flexible Graphite Composite Gasket | Flexible Graphite Packing | Carbon Steel (≤400°C) |
425 to 650°C | 304 + Flexible Graphite Composite Gasket | Flexible Graphite Packing Ring | Stainless Steel (Heat-Resistant Grade) |
≤ -46°C | Stainless Steel + Flexible Graphite Spiral Wound Gasket | Flexible Graphite Packing | Austenitic Stainless Steel (CF8/CF8M/CF3M) |