Valve Seal Material Selection

Created on 09.29

Valve Material Selection: Gasket, Packing, and Body Temperature Limits

I. Service Temperature of Common Valve Gaskets

The selection of gasket material shall consider medium temperature, pressure, corrosivity, and flange sealing face type simultaneously. The following summary is classified by gasket type.
Common valve flange gasket types - rubber, spiral wound, camprofile, PTFE and jacketed gaskets for temperature selection

1. Rubber Gaskets

Rubber gaskets achieve sealing through material elasticity and are suitable for low-pressure, ambient-temperature service. The upper temperature limit depends on the rubber type.
No.
Name
Service Temperature (°C)
1
Natural Rubber
-50 to 90
2
Neoprene Rubber
-40 to 100
3
Nitrile Rubber (NBR)
-30 to 110
4
Styrene-Butadiene Rubber (SBR)
-30 to 100
5
Ethylene-Propylene Rubber (EPDM)
-40 to 130
6
Fluororubber (FKM)
-50 to 200

2. Non-Metallic and Composite Gaskets

Asbestos rubber sheets have been largely phased out due to asbestos restrictions and are rarely used in current engineering practice. Synthetic fiber rubber gaskets and flexible graphite composite gaskets are currently the most widely applied solutions.
No.
Name
Service Temperature (°C)
7
Asbestos Rubber Sheet
≤ 300
8
Synthetic Fiber Rubber
-40 to 200
9
Polytetrafluoroethylene (PTFE)
≤ 200
10
PTFE with Glass Fiber
-100 to 260
11
Low Carbon Steel + Flexible Graphite Composite Gasket
≤ 450
12
304 + Flexible Graphite Composite Gasket
≤ 650

3. Jacketed Gaskets

Jacketed gaskets consist of a metallic outer shell enclosing a non-metallic filler, combining the strength of metal with the sealing adaptability of non-metallic materials.
No.
Name
Service Temperature (°C)
13
Pure Aluminum L3 + Asbestos Rubber Jacketed Gasket
≤ 200
14
Pure Copper T3 + Asbestos Rubber Jacketed Gasket
≤ 300
15
Tin-Plated Thin Copper Sheet + Asbestos Rubber Jacketed Gasket
≤ 400
16
Zinc-Plated Thin Copper Sheet + Asbestos Rubber Jacketed Gasket
≤ 400
17
0Cr18Ni9 + Asbestos Rubber Jacketed Gasket
≤ 500
18
00Cr19Ni10 + Asbestos Rubber Jacketed Gasket
≤ 500
19
00Cr17Ni14Mo2 + Asbestos Rubber Jacketed Gasket
≤ 500

4. Spiral Wound Gaskets

Spiral wound gaskets are formed by alternately winding metallic and non-metallic strips, combining strength and sealing performance. They are a common choice for high-temperature, high-pressure flanged connections.
No.
Name
Service Temperature (°C)
20
0Cr18Ni9 + Special Asbestos Paper Fiber Spiral Wound Gasket
≤ 500
21
0Cr17Ni14Mo2 + Flexible Graphite Spiral Wound Gasket
≤ 650
22
00Cr17Ni14Mo2 + PTFE Spiral Wound Gasket
≤ 200

5. Camprofile (Grooved) Gaskets

Camprofile gaskets feature concentric serrations machined on the upper and lower surfaces of a metallic core plate, covered with flexible graphite or PTFE layers. They are suitable for high-temperature, high-pressure, and temperature-fluctuating service.
No.
Name
Service Temperature (°C)
23
10 or 08 + Flexible Graphite Camprofile Gasket
≤ 450
24
0Cr13 + Flexible Graphite Camprofile Gasket
≤ 540
25
304 + Flexible Graphite Camprofile Gasket
≤ 650
26
316 + PTFE Camprofile Gasket
≤ 200

II. Service Temperature of Common Valve Packing

Packing is used for stem sealing, and its temperature applicability directly affects the reliability of the dynamic stem seal.
Valve stem packing rings - flexible graphite, wire braided graphite and PTFE packing for temperature limits
No.
Name
Service Temperature (°C)
1
Flexible Graphite Packing Ring
≤ 600
2
PTFE Packing Ring
≤ 200
3
Stainless Steel Wire + Flexible Graphite Braided Packing
≤ 600
4
Expanded PTFE Graphite Tape Braided Packing
≤ 250
5
Oil-Impregnated Asbestos Rope
≤ 450
6
Graphite Asbestos Rope
≤ 450
Selection Notes:
  • Flexible graphite packing has the highest temperature limit (600°C) and is the preferred choice for high-temperature valve stem sealing. However, note that graphite may undergo oxidative loss in strongly oxidizing media.
  • PTFE packing has a lower temperature limit (200°C) and is suitable for ambient and medium-low temperature service. It features a low friction coefficient and good sealing performance.
  • Asbestos-based packing has gradually been replaced by flexible graphite.

III. Valve Body Materials and Operating Temperatures

1. Cast Iron Valves

Cast iron valves have poor thermal conductivity and are brittle materials. According to ANSI B16.1, the operating temperature range is -29 to 232°C. However, cast iron exhibits pronounced low-temperature brittleness; it is recommended that the service temperature not be lower than 0°C. Currently, cast iron valves are rarely used in the petrochemical industry, and national regulations have explicitly prohibited the use of cast iron for household faucets.

2. Carbon Steel Valves

Cast carbon steel (ASTM A216 WCB) and forged carbon steel (ASTM A105) have an operating temperature range of -29 to 425°C. To ensure safety, it is recommended that the operating temperature not exceed 400°C.

3. Cryogenic Valves

Common materials for cryogenic valves include LCB, LCC, LF2, LF3, and austenitic stainless steels such as CF8, CF3, CF8M, CF3M, 304, 304L, 316, and 316L. In actual production, austenitic stainless steel is the mainstream material for cryogenic valves:
Cryogenic stainless steel valve with extended bonnet and insulating plate for low temperature service
  • CF8: suitable for -196°C
  • CF8M, CF3M: suitable for -254°C
Special Structural Requirements for Cryogenic Valves:
  • Extended Bonnet:
Gate valves, globe valves, and ball valves must be provided with an extended bonnet and insulating plate to ensure the packing box temperature remains above 0°C.
  • Pressure Relief Hole:
Gate valves and ball valves must have a pressure relief hole on the upstream end. Liquefied petroleum gas and other cryogenic liquids can increase in pressure by nearly 100 times and expand in volume by approximately 600 times upon warming. Without pressure relief, the packing and gasket may be blown out, and in severe cases, the valve body or bonnet may rupture.
  • Unidirectional Sealing:
Due to the pressure relief hole, all cryogenic valves are unidirectional sealing. The valve body must be marked with a medium flow direction arrow.

4. Corrosion-Resistant Stainless Steel Valves

Corrosion-resistant stainless steels are high-chromium-nickel or high-chromium-nickel-molybdenum austenitic stainless steels used for various corrosive media. They are classified into three types according to corrosion type:
Corrosion Type
Representative Medium
Applicable Materials
Oxidizing Acid
Nitric Acid (HNO₃)
CF8, CF3, 304, 304L
Reducing Acid
Acetic Acid (CH₃COOH)
CF8M, CF3M, 316, 316L
Halogen Acid
Hydrofluoric Acid (HF)
Monel Alloy (M35-1, Monel 400, Monel K500)
Stainless steels used for corrosion-resistant valves require carbon content as low as possible (≤0.08%) or ultra-low carbon (≤0.03%). Their operating temperature is typically ≤200°C.

5. Heat-Resistant Stainless Steel Valves

Austenitic stainless steels can also be used for high-temperature valves. However, when used as heat-resistant steel, the carbon content is required to be appropriately increased (to obtain higher high-temperature strength), and the material must undergo specialized high-temperature steel melting and heat treatment. Low-carbon grade stainless steels that have not undergone high-temperature steel melting and treatment cannot be used for high-temperature valves. For the same stainless steel material, the requirements for heat treatment condition and carbon content differ fundamentally among cryogenic, corrosion-resistant, and heat-resistant applications. This must be distinguished during material selection.

IV. Quick Temperature Selection Reference

Temperature Range
Recommended Gasket
Recommended Packing
Recommended Body Material
≤ 200°C
PTFE, Rubber
PTFE Packing Ring
Cast Iron, Carbon Steel, Stainless Steel
200 to 425°C
Flexible Graphite Composite Gasket
Flexible Graphite Packing
Carbon Steel (≤400°C)
425 to 650°C
304 + Flexible Graphite Composite Gasket
Flexible Graphite Packing Ring
Stainless Steel (Heat-Resistant Grade)
≤ -46°C
Stainless Steel + Flexible Graphite Spiral Wound Gasket
Flexible Graphite Packing
Austenitic Stainless Steel (CF8/CF8M/CF3M)

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